9 ROLLS SHEET LEVELING MACHINE AZERBAIJAN SILK ROAD

EZHONG's 9-roll sheet leveling machine represents advanced technology for achieving superior flatness in metal sheets, particularly for steel plates used in shipbuilding and heavy manufacturing industries. This client from Azerbaijan, located along the historic Silk Road trade route, selected EZHONG's leveling equipment to enhance their steel processing capabilities for marine vessel construction and industrial fabrication projects. The 9-roll configuration provides optimal stress distribution across the material, effectively eliminating residual stresses, waviness, and edge defects that can compromise downstream manufacturing processes. With precisely adjustable rollers and advanced pressure control systems, this leveling machine ensures consistent flatness results across varying material thicknesses and grades, making it essential equipment for manufacturers requiring high-quality flat steel products for critical applications in shipbuilding, pressure vessel fabrication, and structural steel construction.

9 Rolls Leveling Machine Installation

EZHONG's 9-roll sheet leveling machine installed at the Azerbaijan client's steel processing facility, showcasing the machine's substantial frame construction and precision roller assemblies. The 9-roll configuration features upper and lower roller sets strategically positioned to apply progressive bending forces that systematically eliminate material deformations. This installation represents a significant investment in quality improvement, enabling the facility to produce flat steel sheets meeting international standards for shipbuilding and heavy industry applications, strengthening Azerbaijan's position as a steel processing hub along the Silk Road economic corridor.

Leveling Process in Operation

Detailed view of the leveling process showing steel sheets passing through the 9-roll system, where alternating upper and lower rollers apply controlled bending forces that progressively flatten the material. The machine's advanced hydraulic adjustment system enables precise roller positioning for different material thicknesses and hardness levels, ensuring optimal leveling results across a wide range of steel grades. Real-time monitoring sensors track material flatness throughout the process, allowing operators to fine-tune parameters and maintain consistent quality output essential for downstream welding, cutting, and forming operations in shipbuilding applications.

Quality Control and Inspection

Post-leveling quality inspection station where processed steel sheets undergo rigorous flatness verification using precision straightedges, laser measurement systems, and feeler gauges. Technicians verify that flatness tolerances meet stringent specifications required for marine-grade steel, typically within 1mm per meter for shipbuilding applications. The consistent results achieved through EZHONG's 9-roll leveling technology eliminate costly rework and material waste, while improving welding quality and structural integrity in the final ship components and industrial structures fabricated from these perfectly flat steel sheets.

Leveled Steel Sheets Ready for Production

Stacks of perfectly leveled steel sheets ready for downstream manufacturing processes in the Azerbaijan facility. These flat sheets will be transformed into ship hull plates, deck panels, bulkheads, and structural components for marine vessels and industrial equipment. The superior flatness achieved through EZHONG's leveling technology directly translates to improved fabrication efficiency, reduced welding distortion, and enhanced structural performance in the finished products. This leveling machine has become a cornerstone of the facility's quality assurance program, enabling them to compete in international markets for high-quality steel products.

Main Parameter Table of 9 Rolls Sheet Leveling Machine

ITEM Unit DATA
Number of leveling rollers pcs 9
Maximum plate thickness mm 6-25
Working width mm 1500-3000
Leveling speed m/min 0-20
Material yield strength MPa ≤550