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Engineered exclusively for ultra-high-strength armor plate (1100-1300MPa). Extreme elastic springback requires specialized pressure-curve engineering. Synchronized dual-drive system eliminates torque ripple at root cause. Achieves ±0.5mm/m² precision previously impossible.
Four planetary reducers coupled via synchronized input shafts. Patent technology reduces universal joint shaft torque 50% vs. traditional systems. Improves safety factor dramatically. Enables heavy armor-plate processing without catastrophic shaft failure risk.
Technical Innovation:
Drive Path: Motors → Flow Divider → 2 Primary Reducers → Synchronized Input Shaft → 2 Secondary Reducers → Individual Rollers
Torque Reduction: 50% lower shaft stress vs. traditional cross-shaft
Safety Factor: Increased 2.5-3.0× (critical for military applications)
Redundancy: If one reducer fails, synchronized input still maintains partial drive to remaining system
Backup rollers vary in diameter (large central + smaller edge rollers). Chess-board arrangement provides optimal support distribution. 70%+ of working roller length supported. Minimizes deflection to <0.3mm even under 80000 kN bending loads.
Proprietary curve accounts for armor steel's extreme elastic recovery (10-15mm springback for 80mm thickness). Inlet pressure carefully controlled to prevent cracking. Outlet pressure extends over 200mm zone for gradual stress relief. Specialized curve per armor alloy grade.
Dual-motor drive system provides inherent redundancy. If one motor fails, second motor can continue limited operation (50% capacity). Ensures mission continuity for military/defense applications. Hydraulic system features dual pressure relief + backup accumulator.
Every plate processed generates comprehensive documentation: pressure history, operator ID, timestamp, flatness measurements, material certification. Digital data exports to military-compliant format (MIL-SPEC). Enables 100% traceability for defense procurement.
Four planetary reducers (mounted on upper/lower beam ends) coupled via synchronized input shafts. Traditional systems use single cross-shaft (torque ripple ±8-12%). Synchronized dual-input eliminates ripple, reduces individual shaft torque 50%.
Military Application: Reduces shaft failure risk 90%, improves component reliability for mission-critical armor production, enables processing of thicker/stronger armor plates previously impossible.
Backup rollers vary in diameter: central zone 440mm diameter, edge zones 380mm diameter. Chess-board arrangement optimizes support pattern. Covers 70%+ of working roller span vs. 45% traditional equipment.
Performance: Deflection <0.3mm maintained under full 80000 kN load.
Extreme elastic springback (10-15mm for 80mm thickness) requires sophisticated pressure management. Proprietary curve features: inlet zone conservative high pressure (prevents cracking), mid zone gradual linear reduction, outlet zone extended low-pressure relief (200mm+ zone).
Dual-motor architecture provides redundancy at every level: motor level 2 independent motors (one fails → 50% capacity continues), hydraulic level dual pressure relief + dual accumulators, control level dual PLC with automatic failover, drive level synchronized dual input provides continued drive if one reducer fails.
Military Mission Continuity: Ensures armor plate production continues despite single component failure, reduces downtime risk for defense procurement, enables classified/mission-critical production with confidence.
Q355B stress-relieved steel, closed-box pre-stressed construction. Total bending load 80000 kN rated capacity. Deflection <0.3mm under full load. Service life 25+ years continuous operation (military specification).
4 independent SAI hydraulic motors (60-90 kW each) with planetary reducers (ratio 1:80). Synchronized dual shafts with torque capacity 10+ million N·m combined. Military-grade redundancy for armor steel processing.
60CrMoV forged steel (armor-grade). Surface hardening HRC 56-63. Diameter 400-450mm for high load capacity. 4-row multi-diameter backup roller matrix. Triple-redundant 10μm absolute filtration.
Dual Siemens S7-1200 systems with automatic failover. 12-inch secure touchscreen with user authentication and clearance levels. Military-grade encryption for sensitive parameters. Immutable audit trail of all operations.
| Model | Thickness (mm) | Width (mm) | Yield (MPa) | Rollers | Capacity (kN) | Precision | Power (kW) |
|---|---|---|---|---|---|---|---|
| EZW43CY-80×2200 | 80 | 2200 | 1100 | 17 | 45000 | ±0.5 | 240×4 |
| EZW43CY-100×2500 | 100 | 2500 | 1100 | 17 | 55000 | ±0.5 | 280×4 |
| EZW43CY-120×3500 | 120 | 3500 | 1300 | 17 | 80000 | ±0.5 | 360×4 |
Material: Armor steel 1100-1300MPa; Thickness: 80-120mm; Application: vehicle armor, protective structures. Requirement: ±0.5mm precision, zero surface defects, full traceability.
Material: Specialized armor alloys; Thickness: 60-100mm; Application: protective panels, ballistic housings. Requirement: extreme dimensional accuracy, mission-critical reliability.
Material: Ultra-high-strength alloys; Thickness: 80-120mm; Application: weapon systems, structural reinforcement. Requirement: military-grade quality, classified documentation.
Material: Classified armor materials; Thickness: variable per specification; Application: military equipment manufacturing. Requirement: security clearance, audit trail, traceability.
Challenge: Armor plate (100mm, 1100MPa) requiring ±0.3mm precision. Previous equipment achieved ±1.2mm. 18% rejection rate by defense inspectors.
Solution:
EZW43CY-100×2500 with synchronized dual-drive + military documentation system.
Result:
Precision improved to ±0.35mm; rejection rate reduced to 0.8%; achieved military-grade approval; awarded additional $2M+ orders.
Challenge: Classified armor program. Need equipment with dual redundancy + mission continuity capability. Traditional equipment single-point-of-failure risk unacceptable.
Solution:
Custom EZW43CY-120×3500 with full load-path redundancy + dual-motor failover.
Result:
Dual-motor redundancy eliminates single-point failures; downtime risk reduced 90%; production security approved for classified production; €18M+ long-term defense supply agreement.
Full load-path redundancy (dual motors, dual relief, dual accumulators), military-grade traceability documentation, security-cleared data handling, mission continuity capability (50% capacity if component fails). Designed specifically for defense procurement standards.
Traditional cross-shaft creates torque ripple (±8-12%), causing pressure spikes → surface defects. Synchronized dual-input reduces ripple to <±1% → uniform stress → ±0.5mm precision achievable (vs. ±1.2mm traditional).
Every critical component has backup. Motor fails → second motor continues. Pressure relief fails → backup relief activates. Reducer fails → synchronized input still drives remaining system. Ensures production continuity despite single component failure.
Yes. Security features include: user authentication with clearance levels, tamper-proof audit trail, encrypted data storage, classified document handling protocols, government database integration capability.
300-hour service intervals (shorter than standard due to heavy loads). Includes: hydraulic oil analysis, bearing inspection, seal replacement, pressure valve calibration, synchronized input coupling verification. Full PM requires 18-24 hours.
| Item | Lead | Function | Military Value |
|---|---|---|---|
| Enhanced Security Access Control | 8 weeks | Multi-level clearance, biometric auth | Classified production capability |
| Redundant Data Backup System | 6 weeks | Automatic secure backup, encryption | Mission-critical data protection |
| Remote Diagnostics (Secure) | 10 weeks | Encrypted monitoring, military networks | Remote support with security compliance |
| Failover Redundancy Upgrade | 8 weeks | Automatic motor/reducer failover | 50% capacity continuation if component fails |
| Military Audit Trail System | 6 weeks | Immutable operation log, tamper-proof | Defense procurement compliance |