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Single vertical column (no side obstructions) enables unrestricted part access from three sides. C-frame structure: work table + support column + upper cross-beam connected via 5 tension rods. Superior rigidity without frame deflection. Ideal for diverse application changeovers.
Point-action mode: Operator manually controls via push-button jog (ideal for non-repetitive, test work). Semi-automatic mode: PLC-controlled cycle activation (repetitive production). Single machine serves prototyping and high-volume production roles.
Guide columns: Quench-hardened steel, chrome-plated external surface. Concentricity tolerance ±0.1mm maintained throughout stroke. Prevents wedging or lateral drift of pressing ram. Critical for precision die-casting, embossing, and stamping operations.
Standard industrial T-slot pattern (25mm spacing, M20 fasteners) enables rapid fixture/die mounting. Guide block matches table T-slot configuration. Simplifies tooling changeover: typical setup <10 minutes. Accommodates custom fixtures.
Programmable logic controller manages pressing cycle: approach speed (fast), working speed (adjustable), dwell time (settable), return speed (controlled). Operator initiates cycles via single button push. Repeatable cycle time ±0.5s across production run.
Proportional valve enables stepless speed adjustment. Slow speeds for delicate forming operations; higher speeds for rapid production. Individual cycle parameters stored per application. Improves part quality while maintaining throughput.
Work table (welded steel plate construction) + Support column (box-section steel) + Upper cross-beam connected via 5 precision tension rods (not bolts). Eliminates frame deflection under rated load. C-frame architecture provides unobstructed access to parts from three sides.
Four guide columns (steel, quench-hardened + chrome-plated) ensure concentricity ±0.1mm. Columns positioned to form rectangular support pattern around press ram. Chrome plating prevents corrosion; self-lubricating design minimizes maintenance. Ensures vertical ram movement without lateral deflection.
Structural steel Q235-Q345, stress-relieved. Multi-pass welding per ISO 5817 inspection standards. Furnace annealing eliminates residual stress. Precision ground bearing surfaces.
Single-acting piston cylinder, bore 50-100mm, stroke 400-800mm. Pressure range 0-250 bar adjustable. Premium forged steel cylinders with imported high-reliability seal materials.
Variable displacement swashplate pump 20-40 cc/rev. Pressure 0-250 bar adjustable. Proportional valve speed control 0-30 mm/s. Accumulator 10-20L surge tank with air-cooled radiator.
Siemens S7-200 PLC with industrial programming. Point-action and semi-automatic modes. Program storage 20+ preset cycles. Emergency stop with automatic overpressure shutdown.
| Model | Pressing Force (kN) | Stroke (mm) | Work Table (mm) | Speed Range (mm/s) | Power (kW) | Dimensions L×W×H (mm) |
|---|---|---|---|---|---|---|
| HYP-100 | 100 | 400 | 800×800 | 0-30 | 7.5 | 1200×1000×1600 |
| HYP-150 | 150 | 500 | 1000×1000 | 0-25 | 11 | 1400×1200×1800 |
| HYP-200 | 200 | 600 | 1200×1200 | 0-20 | 11 | 1600×1400×2000 |
| HYP-300 | 300 | 700 | 1400×1400 | 0-15 | 15 | 1800×1600×2200 |
| HYP-500 | 500 | 800 | 1500×1500 | 0-10 | 15 | 2000×1800×2400 |
Application: sheet metal embossing, shallow drawing, bending. Material: aluminum, copper, steel sheets 0.5-3mm thickness. Typical load: 100-200 kN. Key requirement: ±0.1mm positioning accuracy, uniform pressure distribution.
Application: insert assembly, flash removal, precision positioning. Material: plastic molded parts, metal inserts. Typical load: 50-150 kN. Key requirement: consistent cycle time, gentle touch to avoid part damage.
Application: trimming, pierce, final sizing operations. Material: cast aluminum, die-cast iron, forged steel. Typical load: 150-500 kN. Key requirement: rapid cycle time, high repeatability.
Application: press-fit assembly of bearings onto shafts. Material: steel races, aluminum/bronze bushings. Typical load: 100-300 kN. Key requirement: precise load control, no part damage during assembly.
Application: pressure forming of composite laminates, carbon fiber. Material: epoxy-carbon composite, glass fiber reinforced plastic. Typical load: 50-200 kN. Key requirement: controlled pressure profile, thermal management.
Application: material testing, compression tests, proof-load verification. Material: various test specimens. Typical load: 100-500 kN wide range capability. Key requirement: precise load measurement, data recording capability.
Challenge: Die-casting component trimming (200 kN) manual operation inconsistent. Setup time 30 minutes per die change. Operator skill-dependent quality.
Solution:
Deployed HYP-200 with PLC semi-automatic + T-slot quick-change tooling.
Result:
Setup time reduced from 30 min to 8 min; cycle time consistency improved from ±5% to ±0.5%; operator training from 2 weeks to 2 days; production efficiency +35%; scrap rate reduced from 6% to 0.8%.
Challenge: Bearing press-fit assembly (150 kN) requires gentle touch to prevent bearing race damage. Manual pressing: 8% damage rate. Point-action pressing speed inconsistent.
Solution:
HYP-150 with programmable speed control + cycle repeatability.
Result:
Damage rate reduced from 8% to 0.3%; assembly speed consistency ±3% variance maintained; operator fatigue reduced with automatic cycling; production rate +40%.
Point-action: Operator manually holds push-button throughout pressing cycle (for prototyping, single presses, variable operations). Semi-automatic: Operator pushes button once; PLC automatically sequences approach → work → dwell → return cycle (for repetitive production).
±0.5 seconds cycle time maintained via PLC control. Pressing force variability: ±3% maintained via proportional valve pressure feedback. Position repeatability: ±0.1mm via precision guide columns.
Yes. 20+ preset cycle programs stored. Operator selects program per material type, then loads corresponding tooling (T-slot quick-change, <10 min). Hydraulic pressure, speed, dwell time all automatically adjusted per program.
Single emergency stop button (red, mushroom-shaped, per ISO standard). Dual-channel safety relay triggers immediate pressure relief. Pressing ram cannot activate without push-button command (manual + semi-auto both require operator initiation).
500-hour intervals: hydraulic oil analysis, seal inspection, guide column cleaning. Quarterly: pressure valve calibration, cooler efficiency check. Annual: complete system evaluation. Maintenance window: 3-4 hours per 500-hour service.
Optional upgrade available. Ethernet connection enables real-time cycle count, force history, alarm logging. Data exports to factory production tracking system. Requires custom integration per MES platform.
| Item | Function | Value |
|---|---|---|
| Data Logging System | Records pressure, cycle time, force per part | Quality traceability, SPC capability |
| Advanced Cooler Package | Enhanced thermal capacity | Continuous 24/7 operation capability |
| Automatic Cycle Counter | Cumulative production tracking | Production volume verification |
| Precision Load Cell | ±1% force measurement accuracy | Critical applications (aerospace, defense) |
| Remote Diagnostics | Cloud-based monitoring, alerts | Predictive maintenance capability |
| Thermal Control Valve | Maintains 45-55°C optimal temperature | Extended hydraulic fluid life |
| Custom Fixture Plate | Application-specific tooling interface | Faster setup per unique application |
| Safety Interlock Package | Guards + limit switches | Enhanced operator protection |