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The hydraulic cylinder is placed inside the machine frame, avoiding piston rod scratch caused by steel scale during thick plate rolling. Both upper and lower hydraulic cylinders work without rod cavity. Less high-pressure sealing parts, longer service life for continuous pressure vessel batch production.
Specially designed reduction device for conical rolling installed on openable bearing base. The CNC system adjusts top roller tilt angle dynamically. Can fabricate small-diameter, large taper angle conical shells that cannot be realized by ordinary plate rolling machines. Ideal for pressure vessel transition cone sections.
Exclusive hydraulic pre-unloading control module matches pressure detection and CNC system. Realizes stable pressure relief after heavy load rolling, prevents steel plate springback, avoids workpiece shifting and water hammer impact to hydraulic pipelines. Ensures roundness precision of pressure vessel cylinders.
Real-time display of hydraulic pressure, motor working status, and displacement data on touch screen. Multiple alarm functions: overload alarm, oil temperature alarm, limit reminder. Convenient for standardized production management of pressure vessel factories.
Available maximum rolling thickness up to 270mm, effective rolling width 3000~4000mm. Suitable for alloy steel, boiler plate used in petrochemical equipment, energy pressure vessels.
EZHONG has been professionally developing and manufacturing plate rolling equipment since 1958. We provide customized heavy roll bending machine solutions for global pressure vessel factories, with full international certifications and complete after-sales service.
Our horizontal adjustable three roll plate bending machine adopts asymmetric roller layout: the top roller is hydraulically powered, two bottom rollers perform horizontal movement. All three working rollers are main drive rollers driven by hydraulic motors and planetary reducers.
Safety Features: Fixed operation console and remote control box optional, with safety interlock system for workshop operation
The hydraulic cylinder is placed inside the machine frame, avoiding piston rod scratch caused by steel scale during thick plate rolling. Both upper and lower hydraulic cylinders work without rod cavity, reducing high-pressure sealing parts and extending service life.
Specially designed reduction device for conical rolling installed on openable bearing base. The CNC system adjusts top roller tilt angle dynamically. Can fabricate small-diameter, large taper angle conical shells that cannot be realized by ordinary plate rolling machines.
Exclusive hydraulic pre-unloading control module matches pressure detection and CNC system. Realizes stable pressure relief after heavy load rolling, prevents steel plate springback, avoids workpiece shifting and water hammer impact to hydraulic pipelines.
Real-time display of hydraulic pressure, motor working status, and displacement data on touch screen. Multiple alarm functions for standardized production management of pressure vessel factories.
Top roller hydraulically powered, two bottom rollers perform horizontal movement. All three working rollers are main drive rollers driven by hydraulic motors and planetary reducers.
Direct coupling between planetary drive unit and roller shaft greatly reduces power loss, improving efficiency during heavy plate rolling.
Hydraulic turnover mechanism and hydraulic balance device installed for fast unloading of finished cylinder workpieces. Built-in cylinder design protects against steel scale.
Computer-controlled top roller lifting with ±0.2mm synchronization accuracy. Fixed operation console, remote control box optional, safety interlock system for workshop operation.
| Parameter | Specification |
|---|---|
| Max Rolling Thickness | 270 mm |
| Effective Rolling Width | 3600 mm |
| Top Roller Lifting Synchronization Accuracy | ±0.2 mm |
| Drive System | Tri-Drive Full Hydraulic Drive |
| Unloading Method | Hydraulic Turnover Frame Unloading |
| Control System | CNC Closed-Loop Control |
Answer a few quick questions to help us recommend the most suitable plate bending machine for your application.
Heavy plate cylinder forming for petrochemical pressure vessels, thickness up to 270mm, roundness precision ensured by CNC synchronization.
Small-diameter, large taper angle conical shells and variable-diameter transition sections for pressure vessel cone fabrication.
Precision rolling of heat exchanger tube sections with ±0.2mm synchronization accuracy for flange matching.
Storage tank shell forming with high pre-bend accuracy for assembly, suitable for energy equipment applications.
Alloy steel and boiler plate processing for petrochemical equipment, energy pressure vessels, and new energy pressurized equipment.
Heavy steel structure and metallurgical components forming, suitable for global pressure vessel factories and boiler manufacturing enterprises.
Customer: TWC (Zhangjiagang Chemical Machinery Co., Ltd.), top enterprise engaged in pressure vessel design and manufacturing.
Solution:
Purchased EZHONG EZW11S-270×3600 hydraulic plate rolling machine.
Result:
The heavy-duty plate bending machine undertakes thick plate cylinder forming for petrochemical pressure vessels. Stable running performance, high rolling precision effectively improves production efficiency and workpiece qualification rate.
Application: Petrochemical pressure vessel thick plate cylinder forming.
Machine:
EZW11S-270×3600 full hydraulic drive plate rolling machine.
Result:
Stable running performance with high rolling precision, effectively improving production efficiency and workpiece qualification rate.
Challenge: Small-diameter, large taper angle conical shells difficult to form with ordinary machines.
Solution:
CNC dynamic top roller tilt angle adjustment with dedicated cone rolling reduction device.
Result:
Successfully fabricated pressure vessel transition cone sections with smooth transition surface.
Challenge: Steel plate springback after heavy load rolling caused diameter out of tolerance.
Solution:
Exclusive hydraulic pre-unloading control module with pressure detection and CNC system.
Result:
Stable pressure relief, prevented springback, ensured roundness precision of pressure vessel cylinders.
The benchmark model EZW11S-270×3600 supports a maximum rolling thickness of 270mm, with an effective rolling width of 3600mm. It is suitable for alloy steel and boiler plate used in petrochemical equipment and energy pressure vessels.
The top roller lifting displacement is controlled by computer with auto leveling, achieving synchronization accuracy of ±0.2mm. The CNC closed-loop control system ensures consistent bending quality across the entire plate width.
Yes. A specially designed reduction device for conical rolling is installed on the openable bearing base. The CNC system dynamically adjusts the top roller tilt angle, enabling fabrication of small-diameter, large taper angle conical shells that cannot be realized by ordinary plate rolling machines. Ideal for pressure vessel transition cone sections.
The exclusive hydraulic pre-unloading control module matches pressure detection and the CNC system. It realizes stable pressure relief after heavy load rolling, prevents steel plate springback, avoids workpiece shifting, and eliminates water hammer impact to hydraulic pipelines, ensuring roundness precision of pressure vessel cylinders.
TWC (Zhangjiagang Chemical Machinery Co., Ltd.), a top enterprise engaged in pressure vessel design and manufacturing, purchased the EZHONG EZW11S-270×3600 hydraulic plate rolling machine. The machine undertakes thick plate cylinder forming for petrochemical pressure vessels with stable running performance and high rolling precision.
| Accessory | Lead Time | Function | Value Proposition |
|---|---|---|---|
| Vertical Top Support System | 6 weeks | Support large-diameter coils up to 16m | 150-ton lift capacity, auto tilt with cone angle |
| Lateral Side Support Fixture | 4 weeks | Prevent wide plate lateral drift | Hydraulic automatic correction, match thin sheet processing |
| Automatic Plate Feeding System | 8 weeks | Motorized feeding & positioning | 60% labor saving, positioning tolerance <5mm |
| Hot Rolling Configuration | 10 weeks | 300°C high temperature rolling | Enhanced cooling system, high temperature resistant roller |
| Remote Monitoring & Diagnostics | 6 weeks | Cloud real-time machine data tracking | Predictive maintenance, reduce unplanned downtime 80% |